CK Industrial Engineers, Design and Manufacture of Jigs and Fixtures, and Autotmotive Tooling Solutions. LinkUp UK Rail Supplier Qualification UKAS ISO 9001 Accreditation ISO 14001 Registered Firm Q1 Certification
Industrial Engineering, Design and Manufacturing of Jigs and Tooling.


CK Industrial Engineers Ltd
Unit 4-7 Enterprise Way
Wickford Business Park
Wickford
Essex
SS11 8DH
United Kingdom

Tel: +44 (0)1268 561471
Fax: +44 (0)1268 764891

Email: enquiries@ck-ind.com

Registered in England
Company No.: 1707058

VAT No.: GB 710 2650 82

Facilities

Our Design & Manufacturing site, occupies 4 units on the Wickford Business Park, based in Essex, United Kingdom.

This equates to 18,000 square feet of shop floor space, currently divided as follows:

  • 5200 sq. feet Machine Shop
  • 4200 sq. feet Assembly Area
  • 4100 sq. feet Prototype Vehicle Trial Build
  • 4500 sq. feet Production Facility Build and Soak Test Area

Second floor offices throughout units 4-7 include Project Management, Production, Design & Conference Room facilities. Additional office space is available for future expansion.


Design Facility

We have invested considerably in CAD equipment and personnel within our in-house design department, to enable us to design and produce an array of specialist tooling solutions, including Prototypes &
one-off Custom designs.


CAD
Design Engineer

Design Office Software & Capability includes:

  • I-DEAS V13 (with FEA capability)
  • Catia V5
  • AutoCAD

Where it is possible to do so, or if it is requested, we are able to utilise customer's own product CAD data. This data can be sent and received via FDX or FTP services, or directly to our designers or project managers via their own email systems. Data types include:

  • DWG & DXF
  • JT, IGES & STEP
  • Catia V4 & V5



3D CAD Design

Our Design Engineers & Project Managers frequently travel the globe, attending customer's sites, to ensure that the 'hands on' approach is maintained and to carry out reviews where necessary to ensure the end product conforms to the customer's requirements.


Manufacturing Facility

Our manufacturing objectives are to:

  • Maintain our price competitiveness
  • Respond quickly to customer requirements
  • Improve quality and interchange ability of parts
  • Reduce lead times


To achieve these, we have invested in a modern,
well-equipped workshop with equipment that includes:

  • SKT21 LMS CNC Turning Centres
  • Cincinnati machining Centres
  • Cincinnati 1050i
  • XYZ Machining Centres
  • CNC Lathes
CNC Machines

CNC Machines

Additionally, we retain a wide range of conventional machining and fabrication equipment including:

  • CO2 Welding sets
  • Bridgeport Milling machines
  • Large Vertical Milling Machines
  • Centre Lathes
  • Cylindrical Grinder
  • Surface Grinders
  • 10 Tonne Hydraulic Press
  • 48" Promecam Sheet Metal bender
Conventional Machines


Inspection & Test Facility

The majority of the Tooling & Equipment that we design and manufacture is dimension critical, i.e. the alignment to the master vehicle and engine locations is critical. To adhere to specifications and tolerances, we carry out inspections on all of the tooling.

Inspection is carried out on one of two dedicated in-house CMM machines, or with our FAROArm.

CMM Machine Option 1

Our original CMM with a table size of:
X: 3500mm, Y: 2000mm & Z: 1300mm.

This CMM is retained for the larger jobs.

'Z' dimension details available Z movement.
Automated CMM Machine Option 2

Automated LK G80 Machine with a bed size of:
X: 1500mm, Y: 1000mm & Z: 580mm.

'Z' dimension details available Z movement.

Option 3 - Portable CMM with Reverse Engineering Capabilities

Faro Arm Platinum   Arm Platinum

Our 7-axis Platinum FaroArm offers a portable (in-house or on-site) CMM service. Faro arm allows parts to be verified on site in a production environment or during assembly before shipment. Reports can be generated continuously as data is gathered. The FaroArm can measure to an accuracy of ±0.052mm.
Faro Arm Platinum


System Try & Prove-Out Facility

When we expanded our facilities, we acquired Unit 7. This unit is primarily used to provide an area where customers can view and inspect equipment prior to shipment to site for installation.

Other uses for this area are:
  • Bulk Assembly Area
  • System Tryout & Test
  • Research & Development
System Tryout Structure

Installed within this unit is a purpose built steel structure. This can be used for supporting overhead conveyor systems and equipment, incorporating vehicle body carriers and tooling.

System Tryout Structure We generally build one or more prototype tooling assemblies for each of our multiple tooling projects. A Post Lift and Raised Working area gives us a facility to develop and tryout each of these prior to bulk manufacture.

It also gives any customer an opportunity to witness their equipment during & after manufacture, and prior to being released for shipment to the production plant.


Project Management & Documentation

Project Management

Our 'Hands-on' Design & Project Teams ensure complete projects are monitored during their development and manufacture against original targets, indicating any deviation and allowing for early corrective action, should it be necessary.
Project Management Database


Shipping Support

We are committed to ensuring our products arrive on time and to their intended destination. We recognise that different countries around the world have different criteria for importation of goods and services. We have therefore created a shipping process that is both effective and adaptable:
  • Our In-House Pre-Shipping Check List
  • Movement Certificates
  • HM Revenue & Customs Authorisation
  • Our Arrivals Notice
  • Delivery Notes & Invoices
  • Our Crate Packaging & Drawings

Shipping Support
Shipping Support


Arrivals Notice, Delivery Note, EC Declaration of Conformity


Documentation Support

Documentation is produced & supplied throughout all stages of the design concept and project.

Documentation Support Documentation Support Documentation Support


Design and manufacture of jigs and fixtures, automotive tooling, UK